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What is Industrial Automation Control System |
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Automation is the process of automating the process by use of control systems and information technology and Industrial automation is the use of robotic devices to complete manufacturing tasks. get to know all about what industrial automation is and all the tools provided. |
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| Author: Sunil Sharma |
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Industrial automation is the use of robotic devices to complete manufacturing tasks. In this day and age of computers, industrial automation is becoming increasingly important in the manufacturing process because computerized or robotic machines are capable of handling repetitive tasks quickly and efficiently. Machines used in industrial automation are also capable of completing mundane tasks that are not desirable to workers. Automation companies tend to customize products for specific applications and requirements. So the innovation comes from targeted applications, rather than any hot, new technology.
Main Advantages of Automation:
• Replacing human operators in tasks that involve hard physical or monotonous work.
• Replacing humans in tasks that should be done in dangerous environments (i.e. fire, space, volcanoes, nuclear facilities, underwater, etc)
• Making tasks that are beyond the human capabilities such as handling too heavy loads, too large objects, too hot or too cold substances or the requirement to make things too fast or too slow.
• Economy improvement. Sometimes and some kinds of automation implies improves in economy of enterprises, society or most of humankind.
Main Disadvantages of Automation:
• Technology limits. Current technology is unable to automate all the desired tasks.
• Unpredictable development costs. The research and development cost of automating a process is difficult to predict accurately beforehand. Since this cost can have a large impact on profitability, it's possible to finish automating a process only to discover that there's no economic advantage in doing so.
• Initial costs are relatively high. The automation of a new product required a huge initial investment in comparison with the unit cost of the product, although the cost of automation is spread in many product batches. The automation of a plant required a great initial investment too, although this cost is spread in the products to be produced.
Automation tools:
Information Technology together with industrial Machinery and processes, can assist in the design, implementation, and monitoring of control systems. One example of an industrial control system is a programmable logic controller (PLC). PLCs are specialized hardened computers which are frequently used to synchronize the flow of inputs from (physical) sensors and events with the flow of outputs to actuators and events.
Human-machine interfaces (HMI) or computer human interfaces (CHI), formerly known as man-machine interfaces, are usually employed to communicate with PLCs and other computers. Service personnel who monitor and control through HMIs can be called by different names. In industrial process and manufacturing environments, they are called operators or something similar. In boiler houses and central utilities departments they are called stationary engineers
Different types of automation tools exist:
• ANN – Artificial Neural Network
• DCS – Distributed Control System
• HMI – Human Machine Interface
• SCADA – Supervisory Control and Data Acquisition
• PLC – Programmable Logic Controller
• PAC – Programmable Automation Controller
• Instrumentation
• Motion Control
• Robotics
The winning differences
In a global market, there are three keys that constitute the winning edge:
• Proprietary products: developed quickly and inexpensively (and perhaps globally), with a continuous stream of upgrade and adaptation to maintain leadership.
• High-value-added products: proprietary products and knowledge offered through effective global service providers, tailored to specific customer needs.
• Global yet local services: the special needs and custom requirements of remote customers must be handled locally, giving them the feeling of partnership and proximity.
To implementing these directions demands management and leadership abilities that are different from old, financially-driven models. In the global economy, automation companies have little choice – they must find more ways and means to expand globally. To do this they need to minimize domination of central corporate cultures, and maximize responsiveness to local customer needs. Multi-cultural countries, like the U.S., will have significant advantages in these important business aspects.
In the new and different business environment of the 21st century, the companies that can adapt, innovate and utilize global resources will generate significant growth and success.
The launch of a2z control system and services was made with the vision of providing one store service for all the industrial automation control system needs.
About Author
author is a B.Tech Mechanical Engineering, with around 15 years of experience in the industry.
Please visit http://www.a2zcontrolsystem.com to check the products and services we provide in north India – Delhi/NCR and surroundings.
Article Source:
http://www.1888articles.com/author-sunil-sharma-34544.html
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